The key concept you must understand is that UDS represents ownership of land, while flat area represents the building constructed on that land. The two are related but not always identical in older buildings.
When a building is demolished and reconstructed, the legal ownership of each owner is determined primarily by the UDS mentioned in the sale deed.
The legal position is that the Land ownership governs redevelopment rights. If all 17 flats have equal UDS, then legally all 17 owners own equal share of the land. Therefore in strict legal theory each owner has equal land rights.
Current norms (RERA practice and modern development rules) say that the UDS should be proportional to apartment size, but this applies to new projects and not to buildings already registered decades ago. Your registered sale deeds remain valid.
Your question is whether a 500 sq.ft owner demand 1200 sq.ft now?, yes he can claim based on his arguments that since my UDS is equal to yours, my share in the land is equal, so I should get equal constructed area.", because equal UDS = equal land ownership. This argument sometimes arises in redevelopment disputes.
But in practice courts look at existing arrangement, courts generally respect the existing pattern of occupation and agreement among owners.
If for 45 years Flat A = 1200 sq.ft and Flat B = 500 sq.ft, then redevelopment normally maintains the same proportion unless everyone agrees otherwise. Courts rarely disturb long-standing arrangements unless there is fraud.
For self-redevelopment the safest legal method and to avoid disputes, the association must execute a Redevelopment Agreement among all owners. The agreement should clearly specify existing flat area, reconstruction entitlement, and also clearly state that each owner will receive same or proportionate built-up area as existing and not based on UDS.
Example clause: "Each apartment owner shall receive a reconstructed flat equivalent to the existing built-up area presently occupied."
If you do not document this properly, a future dispute can arise where someone claim like my UDS is equal, so I want equal flat area.” Therefore the agreement must clearly override that argument.
It is important that all the 17 flat owners should agree that because UDS is equal, the redevelopment decision should ideally be unanimous.
If there is a dispute, the case can become complicated since everyone owns equal land share.